9000cph Completely High Automatic Juice Can Filling Production Line Energy Drink Hot Filling Juice No Carbonated Soft Drinks Making Machine

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 12 Month
• Model NO.: DYGF18-5
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Cans
• Packaging Material: Aluminum Can
• Model No.: Dygf
• Capacity: 2000-18000cph
• Product: Fruit Juice, Coffee Drinks, Protein Drinks
• Can Size: 200ml to 1.5L
• Machine Material: Stainless Steel 304/316
• Certification: CE, ISO9001, SGS
• Control: PLC+Touch Screen
• Workshop Layout: Free Design
• Auxiliary Machine: Depalletrizer
• Transport Package: Wooden Packaging
• Specification: Pcs
• Trademark: Planet
• Origin: China
• HS Code: 8422301090
• Production Capacity: 100 Units/Year
• Package Size: 2600.00cm * 1600.00cm * 2300.00cm
• Package Gross Weight: 3500.000kg

Product Description

"Beverage Cans Filling Production Line From A-Z"

 

Turn-key Solution

The can filling machine is an automatic filling and capping filling equipment developed and produced by Planet Machinery absorbing advanced domestic and foreign technologies. The can filling production line has the characteristics of stable operation, good sealing quality, beautiful appearance, convenient use and maintenance, touch screen operation, and frequency conversion speed adjustment.

The can filling equipment is suitable for carbonated drinks, juice drinks, beer, energy drinks, and soda water. Planet Machinery specializes in the production of canning machinery manufacturers, providing a complete cans production line for small and medium-sized beverage machinery factories.
 

 

 

Flow chart :
Carbonated drinks pre-treatment system--> Automatic can depalletizer --> Can rinsing machine-->can filling ,capping 2in1 machine-->Conveyor system-->level checker-->leakage inspector-->Automatic shrink sleeve labeling machine-->Automatic film shrink packing machine/Carton packing machine

 

Treatment Unit

 

Water Treatment

1. Raw water tank + Raw water pump

2. Silica sand filter + Active carbon filter + Sodium ion
    Exchanger + Precision filter + Security filter

3. Reverse Osmosis (one level)

4. UV sterilizer

5. Finished water tank + Pure water pump

Pre-treatment System

Drink Mixing Machine

Wide range of uses - The system can handle a wide range of products such as carbonated drinks, juice drinks, etc

Easy power adjustment - easy adjustment of mixing ratio without having to replace parts.

Structural Hygiene - All parts in contact with fluids are of high quality stainless steel, all tanks are equipped with CIP ball for easy cleaning.

Accurate mixing accuracy - product mixing accuracy G ≤ 2%
 

Cans Depalletizer

PLC control of the whole machine, fully automatic operation

Adapt to various stack types and bottle types, easy to adjust

Segmented transmission with high-quality conveyor chain, the output section can be arbitrarily lengthened

Using 304 material, the whole machine is beautiful and elegant

Liquid Level Detection

Without warming-up, the detection can be conducted directly after starting up the product

Non-contact inspection, fast inspection speed, and high accuracy

The product can automatically fit to the different production line speed and realize dynamics detection

The product is manufactured with stainless steel shell and seal design mainframe, which is anti-fog, anti-water drop and possesses strong environmental suitability

The radiation of high-frequency ray will be automatically interdicted at free time

The product employs hardware circuit implementation and built in operate system, which can ensure long-term stable operation

Simultaneous alarm of sound and light, automatic remove of unqualified container

The 9 inch touch screen display provides simple and reliable man-machine operate interface, which is flexible and convenient to change bottle type

Large screen Chinese display, LED back liquid crystal, clear and bright character, man and machine communicate method operation

Without isotope radioactive source, the product employs soft ray design while its ray protection is safety and reliable

Vacuum Detection

Non-contact on-line detection

Using double-head detection technology: Electromagnetic pulse acoustic scanning technology and surface scanning technology

Acoustic technology plus scanning technology

The different degree of vacuum will cause a small difference in the surface tension of the tank, which can accurately judge the quality of the vacuum according to the characteristics of the audio signal which vibrates on the tank surface

Surface detection technology: with sound wave to achieve complementary detection, detection of expansion tank inspection, reverse tank

Vacuum inspection, expansion tank inspection, reverse tank detection
 

Rinsing Filling Capping Unit

Technical parameter : Fully Automatic Flowmeter type Can Filler/Seamer for CSD
Model	GDF12-1	GDF18-4	GDF32-6	GDF40-6	GDF54-6
Capacity(cans/hour)	2000	8000	15000	20000	30000
Suitable container	Aluminum Can / Tin Can / Plastic Can
Can diameter	Dia50 ~ dia99mm
Can height (mm)	70-175mm
Compressor air	Isobaric filling / normal pressure filling
Application	Beverage Can Filling Machine
Total power (kw)	2.4kw	4.4kw	6.2kw	7.2kw	16kw
Overall dimensions	2.5*1.9m	2.8*1.9m	3.5*2.5m	3.8*2.8m	3.8*2.8m
Height	2.3m	2.5m	2.5m	2.5m	2.5m
Weight(kg)	2500kg	3200kg	4500kg	6500kg	10000kg

The filling valve is one of the key parts that the filling machine, the filling valve is make up of the valve core, valve body ,valve seat , umbrella?wide liquid valve---etc---
1. When can from in the center the star round enters a can-base of board, the filling valve taking the valve coat, the valve core is together up move, at this time 0 type roll 1 take off with the valve seat to open, enter the filling district.
2.The material continue downflow, until the bottle filling up ,when the rolls round to carry on the cam, the filling valve to move up,0 type circle 1compress tightly the valve body, make the material no longer enter the valve tube of the valve core.

The cap screwing machine is composed of frame, slide way, cap screwing device, transmission and others.
The transmission of the cap screwing machine is drive to the gear by the reduce, the power is transferred to the cap screwing head through the hollow main axle.
The can is not rotating, the four small rolls will rotate and press cap. The cam is fixed. The cap is sent into the gear ring of the screwing cap head through the stirring device and slide way. When there is a can on the convey belt, a cap will move down with the rotating of the screwing cap head and screw the cap on the can mouth.

Bottle warming tunnel
If the carbonated drink is filled in summer's room temperature which is much higher than the usual carbonated drink's filling temperature ( 3degree), moisture in the air will be condensed on the bottle which will bring troubles to the downstream packaging. So after the filling machine, there must be a bottle warmer to heat the bottle to the room temperature. The warmer is usually a tunnel type shower. It heats the bottle through spraying hot water to the bottle. There are usually 3 warming zones( more zones are ok). After heated by section, the bottle's temperature could achieve 30-35 ºC. Main components of bottle warmer are frame, transferring chain, transferring system, water storage tank, recycle pump, showering device, heating device and pipes. 

Code sprayer
Model:VJ-1240
Line Speed Capability:
Can print 1 to 3 lines of print at speeds of up to 533 ft./min. (162.5 m/min.) (10 characters per inch, single line of print)
Font Matrix Configuration:
Single-line: 5x5, 5x7, 7x9, 11x16, 17x24
Twin-line: 5x5, 5x7, 7x9
Tri-line: 5x5, 5x7
Nominal Character Height:
Selectable from 0.079" (2 mm) to 0.279" (8.5 mm), depending on font
Throw Distance:
Optimal: 0.472" (12 mm)
Range: 0.197" (5 mm) to 0.591" (15 mm)
Keyboard:
Membrane style with tactile feedback, including 72 numeric, alphabetic, and special function keys. PC-style layout to approximate international PC convention.
Display:
320x240 Bright blue backlit 5.7" LCD display. WYSIWYG onscreen message editing
Custom Logo/Graphics:
Can be created by individual user on printer or PC with optional Videojet
Logo Creator software





 

 

Labelling Unit

This machine uses large quantities of aluminum and high strength, the corrosin-resistant stainless steel, so that the overall structure of the machine more durable and it's performance is more modular, user-friendly design makes the adjustments more easily and change style much simpler. Using the man - machine interface In the control ststem, which is easy to learn and under-stand.

Parameter of shrink sleeve labeling machine

Model	PM-300	PM-400
Input Power	4KW	4KW
Input Voltage	380V/220VAC	380V/220VAC
Production Efficieny	300bottles/min	300bottles/min
Size of machine	2600L*1100W*2200H	2600L*1100W*2200H
Bottle diameter	28mm~120mm	28mm~120mm
Length of label	30mm-250mm	30mm-250mm
Thickness of label	0.03mm-0.13mm	0.03mm-0.13mm
Paper tube diameter	5''-10(free adjustment)	5''-10(free adjustment)

Major features and performance:

1.This machine is suitable for the flat bottle, round bottle of single side,

double side and square bottles on three sides,surrounded by all

labeling.

2.Product positioning labeling can be realized. Adopt mechanical

positioning, the use of the appearance of the container itself shape,

looking for anchor point, improve the reliability of the equipment.

3.Headers can be adjusted multidimensional space: header can

achieve 8 d adjustment, Angle adjustment, additional position indicator,

accurate positioning adjustment. Regulation institutions all achieve

rapid adjustment, without tools.

4.All parts of each structure by the numerical control processing, parts

with high precision, ensure the accuracy of equipment level.

5.Using the screw and the star wheel match into the bottle out of the

bottle, to ensure high-speed operation, production and out of the

smooth and stable.

6.750W high power, large torque ultra small inertia give mark imported

servo motor, a standard speed can reach 60 m/min..

7.The production speed can reach 18,000 bottles/hour, and it can be

connected to the high-speed filling line for production, which greatly

improves the production speed and saves production costs.

Parameter of rotary bopp hot glue labeling machine

Model	PM-RTA9000-18000
Input Power	6KW
Input Voltage	380V/220VAC
Production speed	150-300bottles/min
Labeling accuracy	±1mm
Label max height	195mm
Label Paper Core's Inn Dia	Φ76.2mm
Lable Ext, Dia	Φ400mm
Size of machine	2000L*2150W*2100H

Shrink Wrapper & Carton Packer

Major features and performance:

Applying imported PLC, which can control the machine automati

cally, with stable performance, precise control. With the capacity of

feeding and sorting bottles, shrinking and cooling shaping automati

cally.

Inductive switch control the feeding of film, which can control the

length of film and reduce the consumption. Imported traducer

control for the convey motor, which can can realize step-less speed

regulation.

Advanced Helical air circulation structure, three layer of heat insula

tion treatment,and energy saving. Strengthened cooling shaped

tunnel, which can shaped the package quickly and transported

conveniently.

Parameter of L type shrink wrapping machine

Dimension for the whole unit	L6500*W3200mm*H2100mm
Themal shrinkage passage Dimension	L1800mm*W650mm*H400mm
Max Package Dimension	L600mm*W400mm*H350mm
Packaging Speed	8-10bags/min
Transfer belt Width	304mm
Sealing and cutting time/Temperature	0.5-1.5s 140ºC-160ºC
Operating Power Supply/Power	3 phase 380V 24KW
Operating Air pressure	0.6-0.8Mpa

Major features and performance:

It is specially designed for high speed packing requirement of

bottle drinking the bottles, it can water (pure water, beverage,

juice, milk ect.). When conveying the bottles, it can arrange and

film wrap the bottles automatically, which save the time and

improve the working efficiency PLC control, automatic work

processing. Constant temperature cutting blaes, which surface

sprayed by Tefion, with the advantage of stable sealing. Touch

screen is used to ensure easy operation. Suit for different bottle

size and packaging type without tray packing. This type of

shrink wrapping machine is your best choice for middle capacity

, which is easy operate and maintain.

Parameter of Linear type shrink wrapping machine

Dimension for the whole unit	L13800*W1100mm*H2100mm
Themal shrinkage passage Dimension	L2400mm*W650mm*H450mm
Max Package Dimension	L600mm*W400mm*H350mm
Packaging Speed	10-15bags/min
Transfer belt Width	550mm
Sealing and cutting time/Temperature	0.5-1s 180ºC-240ºC
Operating Power Supply/Power	3 phase 380V 24KW
Operating Air pressure	0.6-0.8Mpa
Air consumption	0.6m^3/min

Carton pack unit

Automatic Case erector

Major features and performance:

1.Carton Erecting, Vertical Forming, Bottom Flaps folding and bottom

tape sealing automatically.

2.Ideally suited for small boxes.

3.Carton Erecting by air cylinder.

4.Working speed depends on the carton dimension.

5.Alarm when lacks tape or case.

6.It can be easily adjusted to fit for cartons of different sizes

Machine Dimension(L*W*H)	2000mm*1900mm*1450mm
Suitable Carton	L:200-450mm W: 150-400mm H:100-350mm
Suitable Tape	W:48-60-75mm L:1000 yard
Capacity:	10-12 box/min
Height of work Tabel	600-720mm
Power supply	1phase 110v/220v 50hz/60hz
Air supply	6-7kg/m^3
Net weight	400k g

Automatic Grab Type Case Packer

Major features and performance:

1.It clamp sproduct into the open carton, when scratching heads up, carton

discharge, sent into the sealing machine

2.PLC and touch screen control

3.When there is a lack of material, it will alarm, then the machine stop running

automatically

4.It is with convenient operation, simple design, reducing quantity and intensi

ty of labour, isan indispensable equipment for automatic production line.

5.According to the packing requirements, it can automatically finish product

arrangement

6.It is with a neoteric design, compact structure

7.It is computer programmed, with a simple operation and stable performance
 

Machine Dimension(L*W*H)	1700mm*1950mm*2060mm
Packing size	500mm*500mm*200mm
Packing weight	0-20kg
Capacity:	10-20 box/min
Power:	4KW
Power supply	3phase 220v/380v 50hz/60hz
Air supply	6-7kg/m^3
Net weight	900k g

Automatic Case Taper

Major features and performance:

1.Automatic upper flap-folding

2.Easy operation

3.New type of tape head

4.Both side compression rollers for tight sealing

5.Top mast with cushion for smooth sealing

6.Tape overlap length 60±5mm

7.Two-side belt driven with universal bearing: Precise, Low

noise,Durable parts and belt

8.Caster with brake

9.Equipped with control valve type, different size carton no

manual adjustment, especially suitable for production line

 

Machine Dimension(L*W*H)	2076mm*1000mm*1550mm
Packing size	L2147mm*1058mm*1124mm
Packing weight	0-20kg
Capacity:	10-12 box/min
Power:	374w
Tape width	W:48-60-75mm L:1000 yard
Tape I.D.	Φ76
Tape O.D.	Φ280mm(T0.05mm*L 1000yd)
Power supply	1phase 110v/220v 50hz/60hz
Air supply	6-7kg/m^3
Net weight	395k g

 

Company Profile

 

FAQ

 

Q: How to solve the machine problems before they transport to customer's factory?

A: We will make 100% test in factory before we do the package, to make sure there is no big problems, also we have people to check all goods without any Omission.
 

Q: Because of the epidemic, how you will arrange the after-sales service?

A: We still have to send our engineer to help you install lines, and make sure your project can be finished in time.

We also can have a video call to help you on daily maintenance.

We send spares parts within 24 hours.

We can have zoom meeting or video call to discuss the project, so we will have close relationship with our clients.
 

Q: Finance and transportation.
A: We accept flexible payment terms, like T/T, L/C etc. If you face some difficult on finance, we are glad to help you.
We have cooperated freight company who have rich experience in sea shipping, to make sure you can get high quality shipping service with good price.